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# Alex Worklog
# Alkesh Sumant's Worklog
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# 2021-02-05 - Discussion with Professor Schuh
# 2/6/2022 - Subsystem Delegations and Design for Proposal
Professor Schuh gave us the idea to use piezo resistors or Velostat to perform the weight/pressure sensing that we need. Additionally, the tilt sensing probably won’t be necessary - we can correspond the rear left wheel with the front left wheel and rear right wheel with the front right wheel, as those pairs of wheels should be spinning at roughly the same velocity during turning. This simplifies our design.
We delegated responsibility for the various subsytems in our design, and finalized the material needed for our project proposal:
# 2021-02-10 - Parts Updates
Alkesh - Sensor systems and Design
 
Ritvik - Power distribution
 
William - Data Storage and Software
Currently, I am looking at Dual VESC options that can simplify our design, minimize space.
Here are some examples:
![](esc1.png)
[link](https://flipsky.net/collections/electronic-products/products/dual-fsesc6-6-based-upon-vesc6-with-aluminum-heatsink)
# 2/15/2022 - Planning and Discussion
This one has dual MCUs, with a physical switch to include or disclude the CAN connection
The meeting objective was to plan out the projects for this and next week, and look over the requirements for the Design Document.
between both of the VESCs.
We had registered our Design Document review to be next Tuesday @ 11am with Prof. Schuh. We chose to meet with him as his background in power electronics will help us gain feedback regarding our power distribution system, as none of us have extensive experience in designing such systems.
![](esc2.png)
We had also planned our work timelines for this week. Our priority is to finalize the circuitry required for our sensor implementation, iron out the subsystems design and begin ordering parts.
[link](https://massivestator.com/products/focbox-unity-dual-motor-controller)
This one has a single MCU that acts for both motors.
I am currently speaking with Loaded Boards, a longboard deck and skateboard wheel company that Boosted had a business relationship with. They are willing to send a B-grade deck and wheels at a lower price. Wheel durometer options are 77a, 80a, 83a. The lower the durometer number, the softer the
wheel urethane.
After discussions with the team, we decided on the hardest wheel option, 83a, as it would slip easier than the softer wheels. We want to make sure we can demonstrate traction control in our project.
For weight sensing, I also came across a flexiforce sensor that we may consider using. The board will weigh about 20 pounds, we ideally would like a range of double that. This flexiforce sensor is high on my list.
![](flexiforce.png)
[link](https://www.tekscan.com/products-solutions/force-sensors/a401?tab=specifications-performance)
# 2021-02-12 - Acquiring a Battery
I have contacted several custom battery builders in the esk8 (custom electric longboard builders) forum, located [here](https://forum.esk8.news/). Builder Zach Tetra from [Black Fox Builds](https://forum.esk8.news/t/black-fox-boards-east-coast-battery-building-services/37402) has the following pair of 6s4p batteries that he can send immediately:
![](blackfox_battery.png)
For our project, I would prefer a 12s battery for adequate performance. The pack above is made up of Samsung 30Q cells, I found more info [here](https://lygte-info.dk/review/batteries2012/Samsung%20INR18650-30Q%203000mAh%20(Pink)%20UK.html). We can convert the 6s4p pack into a 12s2p pack, which will be nearly 200Whr.
This will be plenty, for up to 10 miles of range. I have never worked on batteries before. When researching how to do so, I found this over-an-hour-long video [here]( https://www.youtube.com/watch?v=7QjO90LG67g), that clearly depicts and describes everything required to safely build a reliable battery pack.
I will need access to a spot welder to complete this - we’ve reached out to Illini Solar Car, as they have claimed the spot welder on campus.
# 2021-02-18 - Battery Update
Received the pair of 6s4p batteries, along with battery building supplies such as a Smart BMS, nickel strips, fishpaper, 10 gauge wire, and more. Upon closer inspection, splitting the 6s4p pack into a 12s2p pack is difficult, as there is no leverage to remove the existing H-shaped nickel strips.
The pair of 6s4p packs take up a lot less space than I expected. It would be easier to make a 12s4p pack out of them instead, which will provide us the same power as I required from earlier at nearly 500 Whr. Additionally, I have gotten in contact with a coworker who has a battery spot welder I can use.
Once I have planned out the build and assembled the materials, we should be good to go to complete the battery.
# 2021-02-24 - Investigation acquiring RPM data from VESCs
I have done some investigating of the VESC hardware and software and discovered that you can query them for RPM telemetry data. This removes the need for us to develop RPM sensing
around the motorized wheels.
To accomplish this however, we may need to talk to each VESC individually. Having a dual VESC is convenient, but this may interfere with our ability to query data from them properly. Some dual VESCs have dual MCUs, other more recent designs have single MCUs as shown earlier in this journal.
# 2021-03-01 - Parts update
From further discussions about the issue of communicating to both VESCs individually or to a ‘master’ VESC to both, we have decided to go with a pair of single VESCs. For example, we could attach a CANBUS cable between the pair of VESCs in order to allow them to communicate with each other, or simply split two PPM signals to pass throttle information individually, among various other choices. In other words, the VESCs can work in tandem with one another or can be independent from each other.
I have assembled a significant portion of the board at this point, as seen here in this picture below:
![](parts_update.png)
Some issues:
- The motor pulley is scraping on the motor mount. This is an issue of tolerances, as the
motor mount I am using is 6mm wide and the Motor shaft has a tolerance of 6.2mm +-
0.5mm. In theory, we should have 0.2mm of space, but the margin of error was not in our
favor.
![](motor_pulley_scraping.png)
- The threads on the ends of the trucks are not deep enough. We need bearing spacers to
push the wheel out.
![](bearing_spacer.png)
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